Cable tray roll forming machine Description
We are the professional manufacturer of making cable try roll forming system. The cable tray machine can make different sizes, the width and flange of the cable tray can be adjusted by automatic mode. The cutting mode can be post cutting or hydraulic cutting according to your requirement. We match the combined cutting to blade to cut all the sizes, when you change the profile, don’t need to change the cutting blade, just adjust the blade is ok. It is very easy to operate and run the machine, also can save your time and cost at the same time.
Most cable tray material is pre-galvanized steel, hot-rolled and cold-rolled steel, stainless steel and aluminum. Thickness range of material is 0.6mm-1.2mm or 1-2.0mm.
Mean function of the cable tray and cap is support cable, protect cable and manage cable. If you want to learn more details of the cable tray machine, please contact us.
A. Main data
1.Material thickness(mm)：1-2 mm, Max feeding width：900mm. Material: GI
2.Roller QTY：22 groups.
3.Install type：Column type with gearbox drive
4.Roller form：According to the customer
5.Roller material: GCr15 (ball bearing steels)quenching treatment. Surface is hard chrome plating, HRC58°-62° Depth of quenching ：8mm
6.Main shaft material: High quality 40cr thermal refining with surface hard chrome plating.
7.Drive mode：Cycloidal pin gear speed reducer, Motor power：22KW
8.Working speed：0-10 M/min
9.Hydraulic station motor power：7.5 KW
10.shear mode：Hydraulic cutting, profile cutter
11.Die and blade material：Cr12mov
12.Electronic system：Industrial computer Siemens PLC、YASKAWA frequency converter、Omron encoder、Schneider brand low voltage apparatus
13.Dimension of the machine：18m×1.8m×1.5m
B.Structure and features
1.Quick change the remodel, C shape steel all kinds of specifications realize automatic computer electrodeless remodel, exchange the profile time is only 5 mins. It break the traditional type, using left side fixed mode.
2.Adjustable, CU 150-600 cable tray roll forming machine can be adjusted in any dimension with the the range, for example web, flange, and flange lip can be adjusted in mm unit.
3.The machine use automatic and manual adjustment to make C/U shape purlines. It is no necessary to change the roll if need to change the profile. During the producing, it uses automatic control mode, which can do automatic punching, cutting and forming according to the length and QTY of the purline.
4. CU cable tray roll forming machine is including guide device, level device, roll forming machine, servo feeding, 400T punching machine, punching die device, hydraulic cutting machine, carrier device, electronic system, hydraulic system, etc.
C. Production technology process
10T Hydraulic feeder →level and feeding→servo feeding→punching→guide feeding→forming→hydraulic cutting
A.Working roller：7 rollers leveling machine
B. Features of structure：Leveling rollers rigidity and surface roughness mechanical property are improved after hardening and tempering and chrome finish. It is including the pinch roll and leveling roll, pinch roll can be adjusted separately, leveling up roller adopt massive structure, establish two adjustment points on front and back to form certain oblique angle, it can easy to improve the quality of leveling. There is a pair of guide flat rolls and two pair of guide vertical rolls on the feeding side of the leveling machine, guide vertical roll can be centring move.
D. Main part of the machine
1. 10T Automatic hydraulic feeder
A. Inner diameter of the steel coil：φ508mm-610；
B. Harmomegathus range of inner diameter: ф480-520 mm；
C. Max diameter of steel coil:φ1000mm;
3. Servo feeder
b.Features of the structure：Using servo motor drive 5.5 KW. Multiple stage feeding：It can input 10 groups different feeding length. The touch screen display is easy to change and set up the technical parameters. Automatic induction actuating system is linkage with the punching machine. ( control the punching machine start.)
4. Punching machine
400T high speed punching machine, working speed is about 15-20 m/min
5. LRoll forming machineMain data
1. Motor power：22KW
2. Roller QTY：22 groups
3. Working speed：0-10 m/min
4. Material of roller：GCr15 HRC58-62
5. Material to be formed: GI