A. Main data
1.Material specification:thickness 1.5-2.5mm,strength yield≤G300MPa
2.De-coiler:5T hydraulic decoiler
3.Working speed:0-15M/min(Including the punching and cutting time).10-15 M/min for forming speed.
4.Leveling machine: 9 rollers leveling, 2 rollers feeding
5.Leveling machine motor power:5.5 KW
6.Roller step:20 steps
7.Roller material: GCr15 quenching treatment HRC 58-62°
8.Main shaft material: 45# high quality steel with thermal refining treatment.
9.Main shaft diameter: ¢80 mm
10.Main motor power:30 KW
11. Structure mode:Column structure, gearbox drive
12.Width adjustment: Automatic adjustment by PLC
13.Hydraulic station motor power:5.5 KW
14.Servo motor power: 4 KW
15.Punching machine Tonnage: 80 T
16.Punching mould: 3 sets for 5 profiles. Material of mould: SKD11
17.Punching machine frequency: 45 times/min
18.Electronic system:The whole line use PLC to control, PLC is Siemens PLC.
19.Punching system:Using CNC control
20.Cutting mode:Hydraulic cutting
21.Machine size: 10000x1300x1200mm (LxWxH) (the main roll forming machine size)
22.Need 2x40HQ container
23.Color: Blue and orange ( or customized)
B. Main structure
The machine is including 5T de-coiler, leveling machine, servo feeding, punching machine, roll forming machine, cutting blade, hydraulic station, electronic system, output table, etc.
No |
Equipment name |
Type and specification |
QTY |
Motor power/KW |
Remark |
1 |
Hydraulic feeder |
5T Automatic Hydraulic |
1 pc |
4 KW |
Non-standard |
2 |
Leveling machine |
9 rollers for leveling |
1 pc |
|
|
3 |
Servo feeder |
Matching the individual control system |
1 pc |
5.5 KW |
|
4 |
Punching machine |
JH21-80 High speed punching machine |
1pc |
7.5 KW |
80 T |
5 |
Stamp die |
Material: SKD11 |
3sets |
|
|
6 |
Roll forming machine |
Memorial archway style structure, gearbox drive |
1set |
30 KW |
Whole set |
7 |
Hydraulic cutting device |
hydraulic belt energy storage |
1set |
7.5 KW |
|
8 |
Control system |
Siemens PLC control system of the whole line |
1set |
|
|
9 |
output table |
Length : 3M |
2sets |
|
|
10 |
Frequency converter |
Yaskawa |
1 set |
|
|
11 |
Encoder |
Omron |
1 set |
|
|
C. Production technology process
5T hydraulic de-coler --- Leveling --- Servo feeding --- punching ---Forming --- cutting after forming--- output