Upright Racking Roll Forming Machine

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Description
Upright Racking Roll Forming Machine Description
 
We are the professional manufacturer of making upright racking roll forming machine . This kind of machine can make different sizes according to customer requirement, the flange and width can be adjusted by manual or automatic mode basis of the requirement of customer . The cutting mode can be following hydraulic cutting system. This kind of line also have the punching system, some customer use the hydraulic punching system, some customer use the punching press,upright roll forming machine can form the material thickness 1.0-3.0mm, and raw material is  pre-galvanized steel, hot-rolled and cold-rolled steel. And standard size of the upright is 80mm, 100mm,120mm. 

The whole line includes the decoiler, servo feeder device, punching press, punching mould, roll forming machine, cutting blade, electric system, etc. Please contact us if you want to learn more details of this kind of machine. 
 
Profiles

A. Main data 
1.Material specification:thickness 1.5-2.5mm,strength yield≤G300MPa
2.De-coiler:5T hydraulic decoiler 
3.Working speed:0-15M/min(Including the punching and cutting time).10-15 M/min for forming speed. 
4.Leveling machine: 9 rollers leveling, 2 rollers feeding
5.Leveling machine motor power:5.5 KW
6.Roller step:20 steps
7.Roller material: GCr15 quenching treatment HRC 58-62°
8.Main shaft material: 45# high quality steel with thermal refining treatment. 
9.Main shaft diameter: ¢80 mm
10.Main motor power:30 KW
11. Structure mode:Column structure, gearbox drive
12.Width adjustment: Automatic adjustment by PLC 
13.Hydraulic station motor power:5.5 KW
14.Servo motor power: 4 KW
15.Punching machine Tonnage: 80 T
16.Punching mould: 3 sets for 5 profiles. Material of mould: SKD11 
17.Punching machine frequency: 45 times/min 
18.Electronic system:The whole line use PLC to control, PLC is Siemens PLC. 
19.Punching system:Using CNC control 
20.Cutting mode:Hydraulic cutting 
21.Machine size: 10000x1300x1200mm (LxWxH) (the main roll forming machine size)
22.Need 2x40HQ container 
23.Color: Blue and orange ( or customized)


B. Main structure 

The machine is including 5T de-coiler, leveling machine, servo feeding, punching machine, roll forming machine, cutting blade, hydraulic station, electronic system, output table, etc. 

No

Equipment name

Type and specification

QTY

Motor power/KW

Remark

1

Hydraulic feeder

5T Automatic Hydraulic

1 pc

4 KW

Non-standard

2

Leveling machine

9 rollers for leveling

1 pc

 

 

3

Servo feeder

Matching the individual control system

1 pc

5.5 KW

 

4

Punching machine

JH21-80 High speed punching machine

1pc

7.5 KW

80 T

5

Stamp die

Material: SKD11

3sets

 

 

6

Roll forming machine

Memorial archway style structure, gearbox drive

1set

30 KW

Whole set

7

Hydraulic cutting device

hydraulic belt energy storage

1set

7.5 KW

 

8

Control system

Siemens PLC control system of the whole line

1set

 

 

9

output table

Length : 3M

2sets

 

 

10

Frequency converter

Yaskawa

1 set

 

 

11

Encoder

Omron

1 set

 

 

 

C. Production technology process 

 5T hydraulic de-coler --- Leveling --- Servo feeding --- punching ---Forming --- cutting after forming--- output

Application
 
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Layout
 
Details
 
Decoiler
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Machine Structure
 
 
 
Roller Details
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Cutting System
 
 
 
Cutting System
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Hydraulic and Electric System
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Factory Pictures
 
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CONTACT US